ZYD-I-50 Double Stage Transformer Oil Regeneration Machine

Product Features

Advanced Regeneration & Purification

• All-in-One Regeneration System: Uniquely integrates a double-stage high-vacuum purification system with a dedicated adsorption regeneration column for comprehensive oil restoration.

• Deep Acid & Contaminant Removal: The regeneration column, filled with highly active adsorbents (e.g., silica gel), effectively removes soluble acids, polar compounds, free carbon, and sludge precursors, significantly reducing the acid number.

• Powerful Dehydration & Degassing: Utilizes a high-efficiency vacuum chamber to rapidly remove free & dissolved water and dissolved gases, restoring the dielectric strength of the oil.

Enhanced Performance & Reliability

• Restores Key Oil Parameters: Dramatically improves critical indicators, including breakdown voltage, interfacial tension, and color, extending the service life of the insulating oil.

• Robust Filtration System: Multi-stage particulate filtration ensures thorough removal of solid impurities and suspended carbon, protecting downstream equipment.

• Intelligent Control & Monitoring: Features an automated control system (e.g., PLC with HMI) for precise operation, real-time monitoring of key parameters (vacuum, temperature, pressure), and built-in safety protections.

Operational Efficiency & Versatility

• Multifunctional Application: Serves as a single unit for multiple tasks: on-site oil regeneration, vacuum drying of power transformers, vacuum oil filling, and hot oil circulation.

• Cost-Effective Solution: Maximizes ROI by regenerating aged oil on-site, eliminating the high cost of new oil purchase and hazardous waste disposal.

• Designed for Field Use: Engineered for durability and mobility, ensuring reliable performance in demanding industrial environments.

Product Specifications

Key Parameters

• Model: ZYD-I-50 Double Stage Transformer Oil Regeneration Machine
• Rated Voltage: 380V, 50HZ, 3Phase(Customizable)
• Flow Rate: 50 L/min
• Working Vacuum: -0.08 ~ -0.099 MPa
• Working Temperature: 40-70°C
• Water Content After Treatment: < 5 ppm
• Particle Removal Rating: ≤ 3 μm
• Noise Level: < 70 dB
• Warranty: 18months
• PLC Automactically Controller

Application Areas

The ZYD-I-50 Double Stage Transformer Oil Regeneration Machine is engineered for a wide range of industrial and utility scenarios where maintaining or restoring the quality of insulating oil is critical for safety, reliability, and cost-efficiency.

Primary Application Fields:

• Power Transmission & Distribution: Ideal for routine maintenance and regeneration of insulating oil in substations, and for power transformers owned by utility companies and grid operators.

• Industrial Manufacturing: Essential for ensuring the reliability of critical process transformers in heavy industries such as steel plants, chemical plants, and mining operations.

• Renewable Energy Sector: Used for the commissioning and maintenance of transformers within wind farms and solar power plants.

• Railway & Transportation: Suitable for maintaining the traction transformers and other oil-filled electrical equipment within railway systems.

• Large Commercial Facilities: Used for the transformer maintenance in data centers, hospitals, and large commercial complexes where power continuity is paramount.

• Oil Blending & Service Companies: Provides a core service offering for companies specializing in on-site oil purification, regeneration, and transformer maintenance.

Typical Use Environments:

• On-Site Field Maintenance: Directly deployed at transformer installation sites for in-situ oil regeneration without the need to move the equipment.

• Transformer Commissioning: Used for vacuum oil filling and drying of new transformers before they are energized.

• Emergency Response: Rapidly deployed to restore oil condition after a transformer fault or internal inspection.

• Preventive Maintenance Programs: Integrated into scheduled maintenance cycles to proactively extend transformer and oil life.